Energy saving project pusher furnace

Energy saving project pusher furnace

A successful milling process requires homogeneous heating of the steel slab to 1150 °C.

The project at hand was a retro-fit of an existing gas heating push furnace for one of our customers. Achieving savings on energy consumption was a major goal in this successful project, which was reflected in the contractual financial arrangements.

In more detail, the project had several major goals including:

  1. Replacement of the basic automation functionality
  2. Implementation of a Level 2 system to monitor and control the heating process
  3. Integration of customers’ Level 3 systems to execute the orders
  4. Consistent material tracking and long term archiving of relevant process data
  5. Reduction of energy consumption of at least 5%
    Thus having a return of invest < 1 year

For more details, please click the buttons below.

1. Replacement of basic automation

2. Implementation of a Level 2 system to monitor and control the heating process

3. Integration of customers Level 3 system to execute the orders

4. Consistent material tracking and long term archiving of relevant process data

5. Reduction of energy consumption of at least 5%